Manufacturing facility

A well – equipped plant in Faridabad (Delhi NCR) with latest machines and Infrastructure, with a full-fledged quality control and testing laboratory.

We ensure that the items manufactured undergo rigorous tests. We are team of motivated professionals dedicated to produce a quality product; that would meet the requirements of its esteemed customers around the world, and carries a professional culture that ensures the manufacturing of a world class product.

With rich experience in offering after sales service through a countrywide service network, we provide single window solutions for all components of DG Set for Engine, Alternators, Control Panel & Accessories.

STANDARD FEATURES OF ESCORTS GENSET

  • The Generator Set Engine is certified to meet the latest CPCB – 2 Norm and Certified by ARAI Pune.
  • Specially designed acoustics to meet stringent CPCB / MOEF norms of below 75 DBA @ 1 Meter at 75% load under free field conditions.
  • The acoustic enclosure is made 14/16 gauge thick CRCA sheets and a structural / sheet metal base frame painted in black is of 3mm. The walls of the enclosure insulated with fire retardant foam so as to comply with levels specified by Ministry of Environment Forests (MOEF).
  • Compact size to fit low space criteria in roof – top applications.
  • Centralised lifting for easy handling and safety. U V protected polyurethane powder coating for long life.
  • Auto Start / Auto Stop, Remote Start / Auto Stop as a standard features.
  • Insulation Material confirms IS 8123
  • Door Locks and Door Hinges are made in Stainless Steel for long life.
  • Have ample space in acoustic for Easy Maintenance.
  • Detachable Fuel Tank for easy cleaning

Optional Features

  • Fully AMF with best change over and recovery time.
  • Auto Synchronizing for parallel operation.
  • Remote monitoring system through Modbos communication.
  • Multi EB input AMF system.
  • Auto Transfer Switch (ATS)
  • Cold starting Kit
  • Electronic Governor
  • Trolly Trailer mounted sets
  • Light Mast
  • Battery Charger
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2
3
4
5
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ESCORTS DIESEL ENGINE GENSET

The world renowned, heavy duty, rugged Escorts Engines are being manufactured more than 50 years and are proven in the market.

Engine

Engine Power Definition

Prime Power rating is available for an unlimited number of annual operating hours in variable load applications, in accordance with ISO 8528-1.
The Standby Power rating is applicable for supplying emergency power in variable load applications in accordance with ISO 8528-1.

  • All ratings are Prime Power ratings.
  • Designed for 100% continuous operation and longer service intervals.
  • Class A1 Governing with 4 % regulation that gives stable operation in fluctuating load conditions.
  • State –of –art Advanced Direct Injection technology for unmatched power & Diesel Economy up to 30% lower fuel consumption.
  • Plateau – Honed wet liners for Low lube oil consumption.
  • Efficient cooling mechanism and no frequent top –ups.
  • 1 million+ engines are running in field with satisfactory report in different applications like Tractors, Gen Sets & Construction Equipment.
Engine-Power

Alternator

Kirloskar Alternator

Escorts Gen Set is using world renowned Alternator manufactured by Kirloskar Electric Co.Ltd.

  • Standard Supply with Kirloskar Electric make Alternator, other make like Stamford, Crompton Greaves, L.S. also available as per requirement.
  • Manufacturing Experience of Alternator since last 79 years.
  • More than 2+ million Alternators are running in the field on following applications like Silent Generators, Hydro projects, Turbines, Railway
  • Compact and aesthetically built.
  • Confirming to Leading Industrial and Marine Standards
  • Winding configuration to have lower harmonics
  • Flexibility to offering different voltages
  • Sophisticated solid state Automatic Voltage Regulator to derive close regulation.
  • Optimized Design for good motor starting capability and transient response.
  • Terminal box in appropriate location for easy maintenance.
Kirloskar-Alternator

Controller

Deep Sea Controller

The DSE4520 is a compact Auto Mains (Utility) Failure Control
Module that has been developed to provide an outstanding range of
features within a compact enclosure.
Controller Confirming to IEC standards.
Deep Sea Electronics is one of the world’s top manufacturers of generator controller for last 40 years.

  • Product presence in more than 150 countries
  • Made in UK
  • More than 50 % market share in Gen Set industries globally.
Deep-Sea-Controller

Technical Specifications (Contd.)

DG SET MODEL ELG 7.5 ELG 10 ELG 15 ELG 20 ELG 25 ELG 30 ELG 40 ELG 45
DG SET
Rating (kVA) 7.5 10 15 20 25 30 40 45
Rated (kW) 6 8 12 16 20 24 32 36
Total Dry Weight (kGS) 550 600 750 850 1000 1000 1080 1080
CANOPY
L x W x H (mm) 1500x930x1150 1500x930x1150 2100x930x1380 2300x930x1380 2400x1030x1450 2400x1030x1450 2700x1030x1450 2700x1030x1450
Type Bolted
Sheet Metal CRCA
Draft Forced
Insulation Fire Retardant
Noise Level at 1m 75dBA @ 1 meter in line with CPCB Norms
ENGINE
Make Escorts Escorts Escorts Escorts Escorts Escorts Escorts Escorts
Model G-12-II G-12-II G-15-II G-20-II G-25-II G-30-II G-40-II G-40-II
BHP 18 18 22 25 34 43 58 58
No of Cylinders 2 2 2 3 3 3 4 4
RPM/Frequency (Hz) 1500/50
Bore (mm) 91 91 95 91 91 91 91 91
Stroke (mm) 110
Displacement (CC) 1430 1430 1560 2145 2145 2145 2880 2880
Compression ratio 17.5:01
SFC (gms/BHP-hr) 158 158 158 152 155 155 155 155
Lube Oil Consumption
(gms/BHP-hr)
< 0.1% of FC
Oil Sump Capacity (Ltrs.) 5 5 5 6 6 6 8 8
Coolant capacity with Engine Jacket (Ltrs.) 7.1 7.1 7.1 10.9 14.5 14.5 19 19
Bare radiator Coolant Capacity (Ltrs.) 4.3 4.3 4.3 6.4 6.4 10 12 12
Engine Dry Weight (Kgs) 248 248 248 320 350 350 400 400
Starting System Electric 12 V
Fuel Injection Pump MICO Bosch – inline Pump Mech-A1 Governing
Governor Mechanical
Class of Governing A
Aspiration Natural Natural Natural Natural TCI TCI TCI TCI
Air Filter Dry Type
Fuel Type HSD
Type of Oil 15W 40C F4
Cooling Liquid Cooled
Fly Wheel Housing /
Fly Wheel
SAE3 / SAE10
EXHAUST
SYSTEM
Silencer Type Residential / Industrial
Location Hot Air Chamber
Exhaust Pipe Size(mm) 50 50 50 50 75 75 75 75

Technical Specifications (Contd.)

DG SET MODEL ELG 7.5 ELG 10 ELG 15 ELG 20 ELG 25 ELG 30 ELG 40 ELG 45
ALTERNATOR
Make KEC KEC KEC KEC KEC KEC KEC KEC
Model 4AB160M1 4AB160M1 4AB160M1 4AB160L1 4AB160L1 4AB180S1 4AB180L1 4AB180S1
Type Brushless
kVA 7.5kVA 10kVA 15kVA 20kVA 25kVA 30kVA 40kVA 45kVA
Voltage (V) 415 415 415 415 415 415 415 415
No.of Phases 3 3 3 3 3 3 3 3
Power Factor 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Speed (RPM) /
Frequency
1500/50
Voltage Regulation +/-1%
Enclosure SPDP
Insulation Class H
Weight of ACG (KGS) 150 150 150 162 162 180 180 180
BATTERY
Model FXPI – MHD880
Make Exide
Type Maintenance free
Rating (AH) 88
Quantity (Nos.) 1
Charging Facility Charging Alternator
Battery Metering Ammeter,Voltmeter built in Genset Controller
FUEL TANK
Type Drag Type in base frame
Capacity (Ltrs.) 80/100* 80/100* 100/150* 100/150* 100/150* 100/150* 125/200* 125/200*
OTHER
ITEMS
Base Frame Pressed CRCA Channel
AVMs Qty. (Nos.) 4
Emergency Stop Yes
Internal Lights 2 Nos LED based
CONTROL PANEL
Type ASAS with microprocessor based Deep Sea Controller
DG Parameter
Monitoring Display
Digital Control Monitor – Volts line to line & line to neutral, Amps, Hz, Hour
KW,KWH,kVA,PF
Functions Auto start & Stop, Remote Start & Auto OFF, Inbuilt AMF features, Auto Log book,
Emergency Stop, Cooling time, LCD display, acknowledgment & Fault Reset
Protection Short Circuit, Over load, MCCB, MCB’s for control circuit
Safeties Low lube oil pressure, High coolant temperature, Overload Under & Over Voltage,
Under & Over frequency, Auto shutdown, Visual & Audio Alarm against fault,
Radiator water level, Low fuel level, charging failure.

Note :
Due to continuous product improvement dimensions & specifications are subject to change
without prior notice.

  • Power rating as per ISO 10000 , IS 3046/1 & BS5514 Governing as per BS 5514 part – IV
  • Specific Fuel Consumption Value given with tolerance up to +5%

CONTROL PANEL

Key features:

  • Largest back-lit icon display in its class.
  • MODBUS interface facility with RS485
  • Current sensing, real – time clock & heated display option available
  • Generator safety features like load /power monitoring (KW,kVA, kVAr,Pf, HWT,LLOP,LFL,CHF& RWL)
  • Over Load Protection (kW)
  • 4 Configurable DC out puts & analogue / digital inputs
  • Support for 0-10V & 4-20 mA oil pressure sensors
  • CAN,MPU and alternator speed sensing on one variant
  • 3 Engine maintenance alarm’s
  • Engine speed protection
  • Engine hours counter
  • Engine pre heat
  • Engine run time scheduler
  • Engine Idle control for starting & stopping
  • Fuel pump control battery voltage monitoring
  • Comprehensive
  • Fully configurable via the fascia or PC using USB communication
  • Extremely efficient power save mode

Comprehensive warning ,electrical trip or shut down protection up on fault conditions.

CONTROL-PANEL

CONTROL-PANEl1

BENEFITS TO CUSTOMERS, BIG ON SAVINGS

  • The Most Fuel – Efficient in its Range
  • Low Operating Cost
  • High Reliability with Low Maintenance
  • Long Run Overhauls

EXCELLENT SERVICE SUPPORT

  • Peace of mind with 24x 7 Single Window Service
  • Widest Network of Genset Service Dealer
  • Well – Trained & Equipped Technicians at all Dealer Locations
  • Multi –Tier Availability of Spare Parts & Efficient Supply Chain Management
  • Advanced Communication Facilities to Deliver Prompt Response
  • Call Monitoring System and Robust Escalation Procedure to Eliminate Pending Calls
service

HOW TO GET

ACTUAL RATING GENSET

(According to site condition)

It is not uncommon to encounter a DG set vendor trying to sell what he has.
The Correct way is to conduct a load Study, Make assessment and arrive at
appropriate size of the DG set for the particular application.

  • Altitude & temperature: DG set rating power is declared at NTP. Power developed by DG
    set is inversely proportion to ambient temperature atmospheric pressure, based on site location size. The generator rating must be increased for the given level of performance as an altitude & ambient temperature rise.
  • Duty cycle:Generator sizing is also influenced by whether the application is for standby,prime power, or utility paralleling. Standby power generally have no over load capacity. Prime power generally has 10 % overload capacity.
  • Load:The most important step in sizing generator is to identify every type & size of load the generator set will power.
  • Type of loads:Nonlinear loads- thrasher loads, VFD motors, UPS, battery chargers, medical equipment’s, etc. are nonlinear load. When the nonlinear loads are present, it may be necessary to have higher capacity alternator depending up on its % over the total load.
  • Minimum generator set Load / Capacity :Running a gen set under the light load can lead to engine damages, redcucing the reliability – we do not recommend running Genset at less than 30% of rated load.
  • Single phase load & load imbalance :Single phase load should be evenly distributed as evenly as possible to keep the imbalance between three phases with in the specified limit.

DERATION CHART
AS PER ISO 3046 – 1

Correction Factor For Engine Out Put as per Site Conditions with Higher Altitude or Higher Ambient

ENGINE ASPIRATION CATEGORY CORRECTION TO OUT PUT FOR TEMPERATURE
Natural Aspirated

Turbo Charged

Turbo Charged intercooled

4 % for every 10 deg. C above 25 deg.C

4 % for every 10 deg. C above 35 deg.C

4% for every 10 deg. C above 35 deg.C

ENGINE ASPIRATION CATEGORY CORRECTION TO OUT PUT FOR ALTITDE
Natural Aspirated

Turbo Charged

Turbo Charged intercooled

4 % for every 300 Mtrs. above 300Mtrs.

3 % for every 300 Mtrs. above 1000Mtrs.

2% for every 300 Mtrs. above 3000Mtrs.

ENGINE ASPIRATION CATEGORY CORRECTION TO OUT PUT FOR RELATIVE HUMIDITY
Natural Aspirated

Turbo Charged

Turbo Charged intercooled

0.75% for every 10% above 60%

Not Applicable

Not Applicable